Tech
Tips: Roof Rack
Application and
Installation
Most Installation Instruction Sheets are available in
pdf files for e-mailing. To have an Installation
Instruction Sheet e-mailed to you, please contact techsupport@perrycraft.com
or call 800-777-7081.
Size & Style of Roof Rack
Needed..... In cases of any vehicle without an
existing factory or aftermarket roof rack, the correct
way to determine the appropriate roof rack for your
customer is to first determine the rack best suited for
the intended use. You need to ask two basic questions of
your customer:
- How much load capacity do you need (or "what
are you going to carry?")?
Our medium-duty
racks (DynaSport™ and SporTrek™) provide a 75-pound
"static" load capacity (evenly distributed on the
crossbar assemblies). Roof rack load capacity is
stated as "static" load weight. Static load is defined
as stationary, non-moving load weight. Load "inertia",
created by a vehicle moving at normal operating speeds
over dips, bumps, curves, etc. on the roadway can
cause the stationary load weight being carried on the
crossbars to more than triple. For example, a 50 pound
static load on the crossbars can increase to 150 - 200
pounds or more during normal vehicle operation.
Aventura racks are rated at 110-pounds, and
SportQuest™ is rated at 180-pounds load capacity
(evenly distributed).
- Is the rack primarily for looks?
If
so, use the Part # in bold / italic type in our Product Application Guide. When no
bold italic type appears, we do not have sufficient
information to recommend a factory rack look-alike, so
have your customer choose a style. Keep in mind that
everyone has his/her own opinion, and individual
tastes vary. Download
the Product Application Guide
here.
The "carrying capacity" of the roof rack being
installed relative to the intended use of the rack must
always take precedent over styling, unit cost, etc.
Once these questions are answered, refer to our
online Application
Guide (or your printed copy) to determine the size
rack recommended for a specific vehicle. However, if a
heavy load capacity is required, refer to the
SportQuest™ column in the Guide, which shows the minimum
recommended size for that vehicle. If longer side rails
(tracks) and/or a wider load platform is desired, take a
measurement, then check our Jobber Price List or
call 800-777-7081 to find out if either may be
applicable.
Help your customer make a wise choice
the first time around, and you won’t regret it
later!
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OEM (Factory) Rack Installation Positioning vs.
Aftermarket Rack Installation
Positioning... Nowadays, it seems more and more
factory racks are being installed over the "body seams",
which run front-to-rear on either side of the vehicle’s
roof panel. In most cases, the body seam has a vinyl or
plastic "filler strip" glued or screwed into the body
seam. Unfortunately, our aftermarket racks cannot
currently be installed in these areas. Sizes reflected
in our Product Application Guide are designed and
manufactured to be installed on the "flat" sheet metal
just inboard of the body seams, but not necessarily
parallel to those body seams (see next topic for more on
this!).
Non-Parallel Body Seams; What To
Do....... A growing number of vehicle roof-panel
body seams do not run parallel to each other as was
the case in the past. The distance between the body
seams may increase toward the front of the
vehicle’s roof panel. The major challenge presented by
this configuration is in instances of the vehicle having
a factory "moonroof" (see next topic). Alternatives to
the conventional roof rack installation, where the side
rails or tracks run parallel to each other, are to (a)
install a rack appropriate to the width of the body seam
at the front, cutting the rear crossbar to obtain the
appropriate width for fitment at the rear [Note: this
limits functionality with regard to front-to-rear
crossbar adjustability], or (b) installing our
DynaSport™ Roof Rails in conjunction with our Mont
Blanc™ Locking Load Bars. This combination allows the
necessary side-to-side spacing of the Roof Rails to
align with the "tapering" of the body seams while
permitting full front-to-rear positioning of the
Mont Blanc™ Load Bars. Couple that with a 220-pound load
capacity, and you’ve got a winning combination!
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Vehicles With
Sunroofs/"Moonroofs"........ Factory-installed
and aftermarket "Moonroofs" (drop-down, internal
slider): One of the most common issues that arises is
determining how and where to install a roof rack on a
vehicle with a factory "moonroof". There is one basic
guideline that should be followed very closely: As a
general "rule of thumb", the screws attaching the side
rails or tracks of the roof rack should be a minimum of
1 ½" outside the moonroof's glass panel opening on both
sides. In essence, the dimension between the
fasteners, in one roof rail over to the other
rail should be a minimum of 3 inches wider
than the sun roof opening width. In 99% of the cases,
this will avoid any interference with the glass panel’s
drive mechanism.
Keep in mind you can install a rack with side rails
extending alongside the glass panel, without negatively
impacting the moonroof or roof rack operation using the
above stated dimensional criteria.
In some cases, there isn’t adequate room between the
glass panel and the "body seam" running front-to-rear on
the vehicle roof. In these instances, open the moonroof
fully to the rear and check the clearance between the
glass panel and the inside of the roof panel at the
approximate mounting point nearest the moonroof opening,
and insure there is a minimum of ¾" clearance. Important
Note: We do not recommend this type of installation, and
you are assuming the risk!
Aftermarket "Spoiler (tilt & slide)" or
"Pop-Up" Sunroofs: The guidelines for
installation with a moonroof do not apply since there is
no mechanical operating mechanism involved with these
type sunroofs. Simply order a size rack that will
fit at any spacing between the outside of the sunroof
frame and the outer rib or body seam (where
applicable).
Extreme Front-to-Rear Roof
Contours...... Before assembly of any Perrycraft
Roof Rack, we recommend that you position the side rails
or tracks on the vehicle roof at the approximate
installation point and check the curvature of the rail
or track relative to the curvature of the vehicle roof.
If, when one end meets the roof panel and the other end
is ½" or more off the roof panel, modification of the
curvature in the side rail or track may be necessary.
With Perrycraft Roof Racks, this is easily accomplished
by turning the side rail or track upside down,
supporting the ends between two saw horses, tables,
wooden blocks, etc, and applying moderate pressure
to "flex" the side rail or track. You can
increase the curvature in order to conform to the
roof panel configuration.
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Tech Tips for
Truck Bed Rails Applications &
Installations:
For Roof Rack Application
& Installation, Click here
HDS (1.9"-round Tubular Steel) Stake-Pocket
Mount: Our HDS stake-pocket mount rails
have the footplates welded in place, with the
neoprene gasket pre-installed for quick installation.
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LPS Slotted Rails Fitment on Truck Beds
with Tool Box:
We receive numerous requests for our LPS Slotted
Rails on truck beds with a tool box installed. First,
check to see if the LPS50A (50" lgth) will
work for your application. If not, the LPS Rails can be
"blunt-" or "square-cut" to fit these applications,
using the chart below:
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LPS Slotted Rails
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Precut Lengths Available
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(One end slanted, other end "blunt")
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Part # |
Cut Length Ranges Available/Inches
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1.25" Base Width: |
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LPS72A
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41-44, 54-57, 67-68
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Part #
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Cut Length
Ranges Available/Inches |
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2" Base Width:
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LPS69A
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46-51, 60-61
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LPS76A
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43-47, 57-61, 71-72
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| LPS96A |
46-50, 60-64, 74-78,
88-89 |
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Be sure you’re getting the proper base width for the
top of the bed rail. Also keep in mind the cut edge will
not be anodized, but since LPS rails are constructed of
aluminum, rust is not a concern.
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